DESCRIPTION
Consists of adaptation of the projects carried out with conventional reinforcements to industrialised solutions with standard reinforcements.
Certified frames are used, completely manufactured in fixed installations using an Integrated Quality Management System.
The use of execution control is allowed.
For immediate application to the assembly of the structural elements that make up a building.
With immediate availability, on being in stock.
CHARACTERISTICS
Advantages of the adaptation of projects with standard reinforcements
Easy execution due to:
The use of new construction methods.
Repeatability and systematisation in the placement on site of standard reinforcements.
Economic
Project execution cost
Standardised manufacturing allows for a high availability. Their production, according to catalogue, allows having stocks in distribution centres different to the production centres and, therefore, getting near to the works.
Reduction of the total cost of the structure. Standard reinforcements are suitable for the control of intense execution, which involves significant savings in the construction.
Reduction of human resources and suppression of material means for producing and assembling reinforcements on site.
Reduction of deadlines for execution of the structure with new construction methods that replace on site assembly with prefabricated reinforcements.
Immediate delivery as there is stock in the plant and in the regional distributors.
Reduction of the space needed for producing reinforcements and stockpiling commercial bars, fundamental in urban works.
Use of small lorries for delivery to urban works (contrary to what would be required to provide commercial bars).
The use of new methods of rationalisation that reduce.
Cost of non-quality during the life of the structure
Industrialisation standardises production, allowing minimum tolerances in measurements and angles, therefore not originating execution costs inherent in excess of tolerance.
Non-quality is the decisive cause of the problems that appear during the life of the concrete structures.
In the case of buildings, risk reduction can provide significant savings in the Guarantee and in its incidents.
Quality assurance
As a result of production in Fixed Plant.
Plant Quality Director and Quality Coordinator for each work.
Welding and electrowelding: They are used in accordance with the legislation in force.
Traceability System: The following are recorded in the database of each works and for each position of the drawings: data of the casting of all commercial steel used, and specific parameters of the manufacturing processes and operators who have taken part.
Delivery of documentation: With regard to the raw material used, to manufacturing processes, and the reinforcements served.
Guarantee Certificate: document enclosed with the delivery note of each shipment.
Check-list, which is enclosed with the previous documents, which indicates the controls carried out in the plant itself on the specific reinforcements of each shipment.
Improvements in Health and Safety
Work in the industrial plant facilitates control of the risk and allows implementation of an occupational risk prevention management system.
Decreasing human resources reduces the number of accidents.
Improvements in the Environment
As a result of production in Fixed Plant.
The waste generated in industrial facilities is correctly managed.
There is a decrease of the remains of leftover materials on site, and of noise pollution in urban areas at the time of the manufacture in the industrial plant.